3d drawing of lathe machine

Capabilities

CNC Machining Service

• Instant Quotes & DFM Feedback
• Parts every bit Fast every bit 2 days
• Tight Tolerances
• Paw Metrology, Laser & CMM Inspections

Faster Lead Times

With instant online quotes and rapid production, yous tin reduce cycle times by equally much every bit 50%.

Earth-Class Machine Shops

Tap into a highly vetted and managed network of the best machine shops world-broad.

Flexible Pricing

Choose between fast and price-constructive options to observe the all-time price.

CNC Machining Services

CNC Milling

3, 4 and 5-axis machining capabilities for simple and complex geometries.

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CNC Turning

Standard and alive tooling capabilities for cylindrical parts such as pins, shafts, and spacers.

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Electrical Discharge Machining

Useful for cutting deep pockets and complex features such as gears and holes with a keyway.

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Gear Hobbing

A wide range of stock hobbing tools available for quick turnaround times.

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CNC Machining Materials

A2 Tool Steel

ABS

Acrylic

Aluminum

Brass

Bronze

Cast Iron

Copper

Delrin

Garolite 1000-10

HDPE

Nylon

PEEK

Polycarbonate

Polypropylene

PPS

PTFE

Stainless Steel

Steel

Titanium

UHMW

Ultem

A2 Tool Steel

A2 Tool Steel has fantabulous wear resistance and toughness, normally used to make fixtures, tools, tool holders, gauges, and punches.

Mill Lead Fourth dimension:

As fast as vii days

Finishing Options:

Media Blasting, Tumbling, Black Oxide

ABS

ABS is a low-price engineering plastic widely used for pre-injection molding prototypes.

Mill Lead Fourth dimension:

As fast as iii days

Colors:

Black, neutral matte cease

Acrylic

Acrylic is a scratch-resistant plastic material, often used for tanks, panels, and optical applications.

Manufactory Pb Fourth dimension:

As fast as 3 days

Colors:

Optically clear, opaque

Aluminum

Aluminum is one of the nigh commonly used metals in the world because of its excellent forcefulness-to-weight ratio, low cost, and recyclability.

Mill Lead Fourth dimension:

As fast every bit 3 days

Alloys:

6061-T6, 7075-T6, 7050, 2024, 5052, 6063, MIC6

Finishing Options:

Alodine, Anodizing Types II, Three, III + PTFE, ENP, Media Blasting, Nickel Plating, Pulverisation Coating, Tumble Polishing.

Brass

360 Brass, also known as free machining brass, is usually used for a variety of parts including gears, lock components, pipage fittings, and ornamental applications.

Mill Lead Time:

Every bit fast as three days

Finishing Options:

Media blasting

Statuary

932 Bearing Bronze is a high force blend with adept vesture and corrosion resistance due to its tin, atomic number 26, and zinc content.

Manufactory Lead Time:

As fast as 3 days

Terminate Options:

Bachelor as-machined, media blasted, or hand-polished

Bandage Iron

Bandage fe is a dependable, wear-resistant material that's ideal for absorbing vibrations. Great for gears, bases, pulleys, and bushings.

Mill Lead Time:

As fast as 7 days

Finish Options:

Media blasting, Tumbling

Copper

101 and 110 copper alloys offer excellent thermal and electrical conductivity, which makes them natural choices for motorbus bars, wire connectors, and other electrical applications.

Mill Lead Time:

As fast as 3 days

Finishing Options:

Bachelor as-machined, media blasted, or hand-polished

Delrin

Delrin, or acetal, is a depression-friction, high-stiffness plastic material. With a relatively high toughness and minimal elongation, Delrin boasts splendid dimensional accuracy.

Mill Pb Time:

As fast equally 3 days

Colors:

White, blackness, chocolate-brown

Grades:

150, AF (13% PTFE Filled), thirty% Glass Filled

Garolite G-10

Garolite G-ten (also known every bit phenolic and epoxy-grade industrial laminate) is a composite fabric with a low coefficient of thermal expansion. It does not blot h2o and is an excellent insulator, making information technology useful for electronics applications.

Manufacturing plant Atomic number 82 Time:

As fast equally seven days

HDPE

High-density polyethylene (HDPE) is a slippery plastic that is ofttimes machined into plugs and seals. Information technology is also an splendid electrical insulator likewise equally existence wet and chemically-resistant.

Mill Lead Fourth dimension:

Every bit fast every bit iii days

Nylon

Nylon is a general purpose plastic material that resists both frictional and chemical vesture. Two of the most notable utilize cases for Nylon are in medical devices and electronics insulation, notably screws and spacers for panel mounted circuit boards.

Factory Atomic number 82 Fourth dimension:

As fast as iii days

PEEK

In high-stress or high-temperature applications, PEEK is a great lightweight plastic substitute for most soft metals. Additionally, PEEK is resistant to moisture, wear, and chemicals.

Mill Atomic number 82 Time:

As fast as 3 days

Grades:

Standard PEEK, 30% Drinking glass Filled

Polycarbonate

Polycarbonate (PC), is estrus-resistant, touch-resistant, flame-retardant, and one of the virtually common plastics used in manufacturing.

Mill Lead Fourth dimension:

Every bit fast every bit three days

Colors:

Clear, black and sleeky

Polypropylene

Polypropylene (PP) resists nearly solvents and chemicals, which makes information technology a wonderful material to manufacture laboratory equipment and containers for a diversity of applications. PP also offers good fatigue strength.

Mill Lead Time:

As fast as 3 days

Colors:

White (semi-clear or opaque)

PPS

Polyphenylene Sulfide (PPS) is a high-functioning technology plastic with fantabulous temperature resistance, dimensional stability, and electrical insulation backdrop.

Mill Lead Fourth dimension:

As fast as 7 days

Colors:

Natural (off-white)

PTFE

Ordinarily known as Teflon, PTFE resists high temperatures and chemicals/solvents excellently in and is also a great insulator. It is as well a very slippery plastic, which makes it a good material for low-friction applications such as bearings.

Mill Pb Time:

As fast as three days

Colors:

Black, white (opaque)

Stainless Steel

Stainless steel is highly resistant to corrosion and rust, making it suitable for situations where a part may exist exposed to the elements for long menstruum of time. Stainless steel is also fairly malleable and ductile.

Mill Lead Fourth dimension:

As fast as 2 days

Finishing Options:

Black Oxide, Electropolishing, ENP, Media Blasting, Nickel Plating, Passivation, Powder Coating, Tumble Polishing, Zinc Plating

Alloys:

303, 304L, 316L, 410, 416, 440C, 17-4PH, Nitronic threescore

Steel

Fictiv offers both blend and carbon steel options, useful for a variety of applications including fixtures, mounting plates, draft shafts, axles, torsion bars, gears, bolts, studs, shafts, and structural applications.

Mill Lead Fourth dimension:

As fast equally iii days

Alloys:

4140, 4130, A514, 4340

Carbon Steel Types:

1018 Low Carbon, 1045 Carbon, Zinc-Galvanized Low-Carbon

Finishing Options:

Black Oxide, ENP, Electropolishing, Media Blasting, Nickel Plating, Pulverization Coating, Tumble Polishing, Zinc Plating

Titanium

Titanium may be selected over other materials such as steel due to its ability to withstand high and subzero temperatures. Mutual use cases include aerospace fasteners, turbine blades, engine components, sports equipment and marine applications.

Mill Lead Time:

As fast equally vii days

Finishing options:

Media Blasting, Tumbling, Passivation

UHMW

Ultra-Loftier-Molecular-Weight Polyethylene (or UHMW) is a hard plastic with a slippery surface, which resists abrasion and wear. Additionally, it offers loftier impact strength and is the optimal material for chute/hopper liners and motorcar guards.

Manufacturing plant Lead Fourth dimension:

As fast as 3 days

Ultem

ULTEM 1000 is a translucent amber colored plastic with excellent durability, forcefulness, stiffness and heat resistance. ULTEM 1000 may be selected over Nylon or Delrin because it has the highest dielectric properties. Common applications include industrial equipment, medical devices and electronics.

Mill Lead Time:

As fast as 7 days

Colors:

Naturally translucent amber color, frosted when machined

Physical and mechanical backdrop are non guaranteed. They are intended but equally a basis for comparing and non for design purposes.

Download CNC Material Datasheet

Finishing Options for CNC Machining

	Name	Applicable Materials	Colors	Can be applied with
	Alodine	Aluminum	Clear, aureate	Media Blasting, Tumbling, Blazon Ii Anodizing* Type III Anodizing*, Blazon III Anodizing with PTFE*
	Anodizing	Aluminum	Clear, black, grey, red, blue, gold	Media Blasting, Tumbling, Alodine*
	Black Oxide	Steel, Stainless Steel	Black	Media Blasting, Tumbling, Passivation
	Electroless Nickel Plating	Aluminum, Steel, Stainless Steel	—	Media Blasting, Tumbling
	Electropolishing	Steel, Stainless Steel	—	—
	Media Blasting	Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper	—	All post processes except Electropolish and Powdercoat
	Nickel Plating	Aluminum, Steel, Stainless Steel	—	Media Diggings, Tumbling
	Passivation	Steel, Stainless Steel	—	Black Oxide, Electroless Nickel Plating, Zinc Plating, Tumbling, Media Diggings
	Powder Blanket	Aluminum, Steel, Stainless Steel	Black (20% or 90% gloss), white (20% or 90% gloss)	—
	Tumbling	Aluminum, Steel, Stainless Steel, Contumely, Bronze, Copper	—	All post processes except Electropolish and Powdercoat
	Zinc Plating	Steel, Stainless Steel	Articulate: light blueish coating, blackness: glossy black coating	Media Blasting, Tumbling, Passivation

* = requires masking

Precision Machining Tolerance

Part lengths of up to 48" available on our platform, procedure dependant. Delight inquire about anything larger. Tolerances listed here are minimums for an ideal case. Looser tolerances may be required depending on process, material choice, or part geometry.

Download Tolerance Chart

CNC Machining Example Study

"Being able to use Fictiv for gears is very heady. We know they're going to striking their lead times and we're going to be in constant communication to see where our parts are in the supply chain."

Andrew Willig

Mechanical Engineer, HEBI Robotics

+/- 0.0004" tolerances

vi weeks for 650 gears

Fictiv CNC Machining Advantages

From Prototype to Product

Mid Stage Prototypes

Prototype CNC machining is an ideal procedure for mid-stage functional prototypes. Fictiv can aid you lot accelerate development cycles with rapid prototyping past providing instant online quotes, intelligent DFM feedback, and quick lead times.

• Finishing, masking & hardware installation
• CNC Milling, CNC turning, gear hobbing, EDM
• Tolerances as tight equally +/- 0.0002″

Production Parts

Custom CNC machining is often leveraged for end-utilize product grade parts. Fictiv'south global manufacturing network is optimized for production machining, with volumes upwards to 1M units.

• Inspections using CMM or laser scanners
• Material certification available
• ISO 9001 certified, As 9100 / ISO 13485 compliant

Production Tooling

Online CNC machining services are ideal for manufacturing components needed for production, including fixtures, jigs, gauges, molds, dies, cutting equipment, and patterns.

• Vetted partners in the U.S. and overseas
• Economic pricing options
• 2d drawings accustomed

Our Quality Promise

• Inspection reports included with every order
• All CNC-machined parts inspected using hand metrology, CMM or laser scanners
• All manufacturing partners are highly vetted and managed
• ISO 9001 certified, Equally 9100 & ISO 13485 compliant
• Quality guaranteed. If a function is not made to spec, we'll make it right.
• Material certifications available

Technology Overview

What is CNC Machining

What is CNC Machining?

CNC stands for reckoner numerical control. And then, CNC machining is whatsoever kind of machining process controlled by a estimator. Computerized automation allows parts to be made more quickly, accurately, precisely, and with more complex geometries than those produced via manual machining. CNC also reduces transmission machining labor that would otherwise exist done by humans. While they aren't machining each office themselves, people are essential for programming and operating the machines, ensuring that every operation goes smoothly.

Nearly the CNC Machining Procedure

CNC, or computer numerical control machining, is a subtractive manufacturing method that leverages a combination of computerized controls and car tools to remove layers from a solid cake of material. The desired cuts in the metal are programmed according to corresponding tools and machinery, which perform the machining task in an automated fashion.

Types of CNC Machining

Depending on the type of role that needs to be machined, there are unlike types of CNC machines best fit for the task. CNC milling utilizes CNC mills, which consist of a multi-axis arrangement (three, four, or five axes, depending on the function complexity). CNC turning involves Lathe machines, which generally have 2 axes and cut pieces using a circular move. Electric discharge machines (EDM) apply electrical sparks into social club to mold piece of work pieces into the desired shape. Hobbing is some other type of machining procedure used for cut gears, splines, and sprockets. Additional CNC auto types include plasma cutters and water jet cutters.

How Does CNC Machining Work?

The programs used for CNC machining these days are written with G-code, and are unremarkably automatically created by CAM software. CAM, or reckoner aided manufacturing software, generates the G-code for a 3D model with given tools and workpiece material. This G-lawmaking controls the CNC machines, i.e., the motion of the tool, the workpiece, and whatever tool changes. It even has commands to turn on or off the coolant and other auxiliary components.

CNC machining can be used for a wide multifariousness of materials, with the about mutual being aluminum, steel, brass, ABS, Delrin, and nylon. But really, almost any hard material tin be CNC machined. We'll discuss materials more in depth later on.

CNC vs 3D Printing

Compared with parts manufacturing through additive methods, CNC machined parts are functionally stronger and typically have superior production quality and finish. Thus, CNC machining is typically used in the mid to late stages of development when parts are set up to be tested for functional accuracy.

CNC Design Considerations

While most of the details, such as tooling, spindle speed, cutter type, and depth of cut, and taken intendance of at the machine shop, in that location are some key things you can practice while designing your parts to not merely make sure they can exist fabricated, simply also ensure you lot develop a lean production that doesn't break the bank.

CNC Machining FAQs

What are the advantages of CNC machining?

The primary advantages of CNC machining include rapid prototyping and the power to produce full-scale production parts quickly. It offers a loftier level of precision and accuracy in manufacturing parts and allows for tight tolerance machining for CNC parts of all sizes. It also offers maximum flexibility across volume, pricing, atomic number 82 times, and the range of materials and finishes beingness used.

What are the different types of machining processes?

The two primary CNC machining processes are CNC turning and CNC milling. Other machining processes include drilling, gear hobbing and electrical discharge machining, amongst others.

What industries utilize CNC machinery?

Industries that utilise CNC machining include aerospace, automotive parts manufacturing, medical auto manufacturing, transportation, defense, and marine industries, along with oil and gas industries and electronics. CNC machining has allowed these industries to get more than efficient at mass-producing custom CNC parts.

What are standard machining tolerances?

The standard machining tolerance is ± 0.005" or 0.13mm. Tolerances are the commanded range for a dimension. If a CNC machining tool has a tolerance of ± 0.01 mm this ways that the machining tool can have a deviation of 0.01 mm in every cut. With a drawing, Fictiv'south CNC machining service can produce CNC parts with tolerance as low as ± 0.0002 in. Without a drawing, all CNC parts are produced to our ISO 2768 medium standard. We can also machine to tighter tolerances, ±0.025mm or ±0.001", with an attached engineering drawing calling out critical features.

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Source: https://www.fictiv.com/cnc-machining-service

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